## Counterweights ## Counterweights primarily serve three functions in aircraft design: balancing control surfaces, controlling propeller pitch, and balancing crankshafts in piston engines. ### Control Surfaces ### Counterweights are used to balance control surfaces about the axis of the hinge to avoid potentially dangerous control flutter. This balance is very important. Pilots typically check for counterweight structural security in preflight where able. Mechanics must recheck control surface balance after painting, and painting control surfaces is excluded from the list of preventative maintenance items that an aircraft operator can perform without a mechanics license. From the A&P Mechanics Airframe Handbook [AC65-15A:][1] > It is this out-of-balance condition that can cause a damaging flutter or buffeting of an aircraft and therefore must he eliminated. This is best accomplished by adding weights either inside or on the leading edge of the tabs, ailerons, or in the proper location on the balance panels. When this is done properly, a balanced condition exists and can be compared to the seesaw with a child sitting on the short end of the plank. The following excerpt from the Cessna 172M IPC shows the elevator counterweights, `23`, highlighted in blue: [![enter image description here][2]][2] ### Propellers ### Counterweights are used in some constant speed propeller designs to increase the pitch of the propeller blades. Engine oil pressure is used to overcome the force of the counterweights to move the propeller blades back to fine pitch. In feathering designs, the counterweights assist in moving the blades to the feathered position. From the A&P Mechanics Powerplant Handbook [AC65-12A][3]: > Propellers, having counterweights attached to the blade clamps, > utilize centrifugal force derived from the counterweights to increase > the itch of the blades. The centrifugal force, due to rotation of the > propeller tends to move the counterweights into the plane of rotation, > thereby increasing the pitch of the blades. <p> > Feathering is accomplished by releasing the governor oil > pressure, allowing the counterweights and feathering spring to feather > the blades. This is done by pulling the governor pitch control back to > the limit of its travel. which opens up a port in the governor > allowing the oil from the propeller to drain back into the engine. The > time necessary to feather depends upon the size of the oil passage > from the propeller to the engine, and the force exerted by the spring > and counterweights. AC65-12A Fig 7-11: [![Prop][4]][4] ### Crankshafts ### Counterweights are used in piston engines for both static and dynamic balancing. From the A&P Mechanics Powerplant Handbook [AC65-12A][3]: > **Crankshaft Balance** Excessive vibration in an engine not only results in fatigue failure of the metal structures, but also causes the moving parts to wear rapidly. In some instances, excessive vibration is caused by a crankshaft which is not balanced. Crankshafts are balanced for static balance and dynamic balance. A crankshaft is statically balanced when the weight of the entire assembly of crankpins, crank cheeks, and counterweights is balanced around the axis of rotation. 'When testing the crankshaft for static balance, it is placed on two knife edges. If the shaft tends to turn toward any one position during the test, it is out of static balance. A crankshaft is dynamically balanced when all the forces created by crankshaft rotation and power impulses are balanced within themselves so that little or no vibration is produced when the engine is operating. To reduce vibration to a minimum during engine operation, dynamic dampers are incorporated on the crankshaft. A dynamic damper is merely a pendulum which is so fastened to the crankshaft that it is free to move in a small arc. It is incorporated in the counterweight assembly. Some crankshafts incorporate two or more of these assemblies, each being attached to a different crank cheek. The distance th~ pendulum moves and its vibrating frequency correspond to the frequency of the power irnpulses pf the engine. When the vibration frequency of the crankshaft occurs, the pendulum oscillates out of time with the crankshaft vibration, thus reducing vibration to a minimum. >**Dynamic Dampers** The construction of the dynamic damper used in one engine consists of a movable slotted-steel counterweight attached to the crank cheek. Two spoolshaped steel pins extend into the slot and pass through oversized holes in the counterweight and crank cheek. he' difference in the diameter between the pins and the holes provides a pendulum effect. From the Continental O-300 overhaul manual: > C-145 and 0-300 crankshafts have a blade extending from each side of the cheek between No's 1 and 2 crankpins for attachment of dynamic damper counterweights. Each blade has two holes bored through and steel bushed. Slotted counterweights fit over the blades and have holes bored through and bushed to match those of the shaft. Bushings are sized to produce the desired frequency. The following shows those counterweights on an O-300 crankshaft that is apart for overhaul: [![O-300 Counterweights][5]][5] <sup>Source: own work</sup> ---------- ## Ballast ## Counterweights should not be confused with the related—but different—concept of Ballast, which provides a temporary or permanent change to overall aircraft center of gravity. When I was in flight training we used old aircraft tires filled with concrete as ballast to place the W&B of a U206G near a max gross weight and aft CG configuration for portions of mountain flying training. From the A&P Mechanics General Handbook AC65-9A (this AC is cancelled, but this comes from my old print edition and is still accurate): > Ballast is used in an aircraft to attain the desired c.g. balance. It is usually located as far aft or as far forward as possible to bring the c.g. within the limits using a minimum amount of weight. Ballast that is installed to compensate for the removal or installation of equipment items and that is to remain in the aircraft for long periods is called permanent ballast. It is generally lead bars or plates bolted to the aircraft structure. <p> > Temporary ballast, or removable ballast, is used to meet certain loading conditions that may vary from time to time. It generally takes the form of lead shot bags, sand bags, or other weight items that are not permanently installed. [1]: https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_65-15A.pdf [2]: https://i.sstatic.net/R0tNZ.png [3]: https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_65-12A.pdf [4]: https://i.sstatic.net/hGR4V.png [5]: https://i.sstatic.net/nb4XZ.jpg