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On 2020 Dec 14, NASA reported on Lockheed Martin's construction of the X-59.

The report's photos include an unexplained apparatus, comprising what looks like two Panasonic video projectors and two video cameras mounted on a stand. Green markings on a wing being assembled, and on one of the worker's arms, may be coming from these projectors. The stand might be mobile, because it's missing in this overview.

projectors and cameras

Any authoritative details are welcome, such as:

  1. Does this apparatus have a name?

  2. If it guides workers, how do they use it?

  3. What are its capabilities and limitations?

  4. What are the cameras for?

  5. Why does it need more than one projector and camera?

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    $\begingroup$ So many questions 🙃 $\endgroup$
    – Jpe61
    Dec 14, 2020 at 20:20

1 Answer 1

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The system may have many names depending on detailed configuration, but it is basically a mixed reality assisted manufacturing system.

One example is described in this pdf document.

The system consists of at least one projector that projects a predesigned guidline on a workpiece, to assist human workforce in their tasks. Additional hardware may include

  • camera(s) to document work and/or follow the progress and enable switching to new guidline projections as work proceeds; recognize different workpieces
  • sensors to verify correct orientation of workpiece
  • manipulators to reposition the workpiece as the work progresses
  • text or audio output further guiding workers as the work progresses (possibly the aforementioned camera verifies each step).

Depending on resolution of the projectors, the accuracy of the system might reach accuracy of millimeter scale, for example for the purpose of drilling holes into a workpiece, but it is best suited for work such as in the picture:

  • highlighting necessary tasks
  • providing guiding for correct order of tasks
  • highlighting "no go" areas or such on a workpiece etc...

The bigger the workpiece, and/or the more complex the shape of it is, the less accurate the guidline picture projection will be. This can be overcome to some extent by using multiple projectors, but the system quickly becomes very complicated especially with workpiece with complicated contours.

This could be called a poor man's AR goggle, with the benefit of being rather low tech, but the downside of the workers limiting the visibility of the guidline pic as they move around the workpiece.

There most probably are two projectors on this system simply to cover a lager workpiece. Another solution might be to verify correct 3d orientation/placement of the workpiece by overlapping two guidline images, but the orientation of the projectors in this picture are such, that the images cast by the projectors do not seem to fully ovelap.

I was unable to quickly locate it, but there is a fine video of this type of system being used on assebly line of the F-35 fighter. I will keep looking...

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    $\begingroup$ So Lockheed Martin is a "poor man" :-) $\endgroup$ Dec 14, 2020 at 21:05
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    $\begingroup$ 😃 well not exactly, being totally honest the AR headset technology is still not quite where it should be, google glass (or whatever it is called now) and hololense are getting there, but this projector thingy is kinda foolproof. Too many variables and possible bugs in headsets still... $\endgroup$
    – Jpe61
    Dec 14, 2020 at 21:36
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    $\begingroup$ A poor example of laser instruction projection. $\endgroup$
    – mins
    Nov 8, 2021 at 11:38
  • $\begingroup$ Bounty is much appreciated 🙏 $\endgroup$
    – Jpe61
    Nov 9, 2021 at 17:37

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